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In manufacturing, the transformative potential of Extended Reality (XR) is inherently tied to the demand for continuous production and non-disruptive performance, every second of downtime spells revenue loss. Extended Reality is helping manufacturers lower costs, increase productivity, and improve quality and safety.
Extended Reality (XR) is the combination of human & computer-generated graphics interaction in reality and the virtual environment. In basic terms, Extended Reality is a superset of immersive computer technologies such as Augmented Reality (AR) and Virtual Reality (VR). Augmented Reality (AR) is an interactive experience of a real-world environment where the objects that reside in the real world are enhanced by computer-generated perceptual information. Augmented Reality alters one's ongoing perception of a real-world environment, whereas Virtual Reality completely replaces the user's real-world environment with a simulated one. Virtual Reality (VR) is the term used to describe a three-dimensional, computer-generated environment that can be explored and interacted with by a person. That person becomes part of this virtual world or is immersed within this environment and, while there, can manipulate objects or perform a series of actions. In the past, Extended Reality has been associated primarily with gaming and entertainment. However, XR technology has been gradually finding applications in many other industries. This includes manufacturing and design. From design and prototyping to the final production and assembly, XR in manufacturing is now present at every stage of the manufacturing process. Manufacturing often depends on non-disruptive performance and downtime, resulting in massive revenue losses. Therefore, the use of AR/VR and virtual simulation has the potential to be a real breakthrough in the manufacturing process.
Extended Reality (XR), when used in the manufacturing industry, can help with many issues, such as increasing productivity, reducing training costs, and decreasing the time required to take new products to market. Manufacturing organizations can streamline their processes by transferring risky and challenging procedures to AR and VR, which may help reduce costs. Employee safety is essential when it comes to working in manufacturing. Extended reality allows management to get a glimpse of specific issues of concern, make changes, and provide a safer work environment without the risk of employee injury in the process. Manufacturers and product designers often face various problems designing prototypes and manufacturing processes. Extended Reality meets each manufacturer's requirements to lower costs, improve quality, and move production processes to a new level. Will XR revolutionize manufacturing? It already has!
There are a number of substantial advantages XR solutions can bring to the manufacturing industry. Let's take a closer look at a few of them.
Extended Reality (XR) solutions can eliminate the costly trial and error phase and provide real-time guidance and instructions, reducing training expenses. XR allows you to build full-scale models, and engineers can see each piece of equipment involved in the design of a product. They don’t have to construct it for real. Instead, they put it together in the virtual world. Research shows that such an approach can even cut training time by 75% per person.
Forward-thinking manufacturers currently use Extended Reality (XR) to improve their approach to predictive analytics. XR allows manufacturers to spot a design flaw in just a few minutes. Manufacturers can quickly detect bottlenecks and areas needing improvement by studying the production process in a virtual environment.
Safety is another area where Extended Reality (XR) can be successfully applied. By digitally simulating the production processes, it’s possible to identify dangerous maneuvers in advance. The exact procedure can improve consumers’ safety by simulating the actual circumstances in which a product will be used.
Extended Reality (VR) significantly increases precision in every aspect of the manufacturing processes. XR helps to improve the quality of manufactured goods and quality assurance processes. 3D visualization allows engineers to see all parts and instructions on assembling a particular component correctly. Testing and assuring quality is easier and more effective; technicians can seamlessly ensure each part of the product is correctly installed.
Today, Extended Reality is being embraced by the manufacturing sector in various ways. Manufacturers are using AR & VR-based apps to gain a significant competitive edge and improve the safety and productivity of their everyday operations. Manufacturing can be safer, quicker, more precise, efficient, and less expensive thanks to Extended Reality.
Extended Reality (XR) makes it considerably simpler to plan the production floors. The makers may check that everything is positioned correctly and wired by building virtual recreations of the actual locations and placing the equipment models. They can check whether all equipment is easily accessible, all safety distances are maintained, and the production sequence is constructed in the proper order using Extended Reality. Before physically shifting the equipment, businesses can optimize their floor space by using AR and VR in manufacturing. Hence, Extended Reality can assist in lowering labor expenses and reducing worker or equipment harm.
The prototyping step is usually always a part of the design process in manufacturing. The new product prototype is ready to be examined, tried, and tested before being determined to be ready for production or in need of some adjustment. The prototype could be expensive if the product is a complicated piece of machinery. Additionally, the cost of the prototype can increase if it needs more refinement. Shifting the prototype to Extended Reality (XR) can offer immense benefits. The overall expenses can be less than creating a line of physical prototypes, even after accounting for the cost of developing the Extended Reality app.
A fantastic way to use Extended Reality (XR) in manufacturing is for training. Many businesses use AR and VR training, but the industrial sector gains the most from this technology. There are strict rules regarding the learners’ safety when training for a hazardous career. Such training is frequently challenging to plan because, for starters, the students lack practical knowledge, which increases their risk of harm. On the other hand, using simulators offers few options and ultimately cannot accurately simulate the nature of the job. In this instance, Extended Reality exhibits its exceptional capacity to immerse the trainees in a realistic setting while eliminating the chance of injury.
Today, many machines are too complicated for typical production workers to inspect. Companies frequently need to invite experts from the facility that produced the equipment for any routine or emergency examination. Such inspection visits are typically expensive, and since inspectors’ schedules are sometimes occupied for weeks, it could be challenging to schedule an appointment when a machine unexpectedly breaks down. Extended Reality (XR) allows an expert to inspect equipment remotely. Inspections and remote maintenance can be completed in Extended Reality quickly and with fewer interruptions to the production cycle when travel time and costs are no longer a factor.
XR Guru helps manufacturing organizations lower costs, increase productivity, and improve quality and safety by providing pre-made or customized Extended Reality solutions/packages through the XR Guru app. Augmented Reality and Virtual Reality packages offered on the XR Guru marketplace are designed to help manufacturing organizations enhance floor planning, engineering and design, training, maintenance and inspections, and more.Explore XR Solutions for Manufacturing
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